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Shenzhen SUNS Technology Stock Co., Ltd.

Machine, Lab Equipment, Laboratory Equipment manufacturer / supplier in China, offering Creep and Stress Rupture Testing Machine, FT Pendulum Impact Testing Machine, Servo Hydraulic Steel Strand Universal Testing Machine and so on.

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Creep and Stress Rupture Testing Machine

FOB Price: Get Latest Price
Min. Order: 1 Set
Port: Shenzhen, China
Transport Package: Export Package
Payment Terms: L/C, T/T

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Basic Info
  • Model NO.: CTM
  • Maxcapacity: <1000KN
  • Load Way: Electronic Load
  • Display: Digital
  • Weight: 100-500Kg
  • Trademark: SUNS
  • Origin: P. R. China
  • Type: Tensile Testing Machine
  • Accuracy Grade: 0.5
  • Loading Method: Static Load
  • Control: Computer Control
  • Power Source: AC380V
  • Specification: 1000 KGS
  • HS Code: 9024101000
Product Description

1. Features

1). Force loading driven by servo motor through ball screw mechanism, and controlled by the force sensor with high control precision. 
2). With manual load and unload function, can effectively protect the machine and force sensor at a sudden power-off. 
3). The upper and lower pull rods equipped with card gear, which can self-adjust to ensure a high coaxiality. 
4). With high automatization, when you set the test method, specimen, the machine will automatically load and record. When the test is finished, the machine can automatically unload and stop. 
5). The high-temperature furnace moves vertically by electro-system control, the linear guide rail ensures safety and stability of concentricity of the specimen and furnace. 
6). The lower pull rod has a long travel to 250mm, which can meet the test with multi-specimens at the same time. 

2. Application and Test Standards

This machine is used for testing the creep performance and durable strengthcreep limitdurable ultimate strength and other performance parameter of metals or alloys at high temperature. 
Testing Standards
1). GB/T2039-2012
2). JJG276-2009
3). GB/T16825.2-2005
4). JB/T9373-1999
5). GB/2611-2007
6). HB5151-1996
7). HB5150-1996
8. ) ASTM E139-2003  3. Functions of the machine3.1. StructureForce loading driven by 

servo motor through bal

l screw me

chanism, and controlled by the force sensor with high control precisionDrawing 1 Gerneral Configuration3.2. Main compon
Creep and Stress Rupture Testing Machine
entsMain Frame( Frame, Power sou

rce, Drive system, S

ensor, Handle panel), cylinder type high-temperature furnace, special grips and fixtures, special test software, computer and printer. 
Creep and Stress Rupture Testing Machine
Drawing 2 Main Configurations 

3.2.1Frame

The frame has two strong columns which external diameter reach Φ75mm. 

3.2. 2Power source

The whole system is driven by servo motor. 

3.2. 3Drive system

Drive system consists of the belt, worm gear reducer, and ball screw components. Belt drive can ensure the system without speed loss; Worm gear reducer has smooth low noise, and the use of its self-locking feature, the test force is maintained when a sudden power off; Ball screw is produced by professional manufacturers with high precision, load, high efficiency, low maintenance 

3.2. 4. Electrical system

Electrical system uses SUNS's DSCC electrical control system, which is a digital closed-loop control system based on DSP. 
The control system is all-digital closed-loop and has graphics display functions with powerful, accurate data processing, Chinese-English interface, simple operation, easy maintenance. 

3.2. 5Grips and fixtures

Fixtures using high-quality high-temperature materials, good performance, and long service life; It realizes long-term continuous use at high temperature and stress. Also directly increase a middle joint between the upper and lower jigs can finish a test with two specimens at the same time.  
Creep and Stress Rupture Testing Machine

3.2. 6Load sensor

This machine adopts imported pressure sensor with good linearity, stability, repeatability. Three closed-loop control ensures better sensor correction, real-time correction of sensor zero drift, so that the display value of the sensor is more accurate. 

3.2. 7Deformation measurement

ADeformation of the sample can be collected from the high temperature furnace through creep extension rod. The creep extension rods are made of high quality high-temperature alloys, which can ensure high accuracy. 
BThe deformation is measured by HEIDENHAIN grating

CThe data acquisition use special data acquisition board with high acquisition frequency
.  
Creep and Stress Rupture Testing Machine

3.2. 8. Heating system

Two options: The cylinder type furnace or split type furnace. 

Creep and Stress Rupture Testing Machine
The split type furnace

Creep and Stress Rupture Testing Machine
The cylinder type furnace
ItemThe Split type furnaceThe cylinder type furnaceRemark
Working temperature200ºC--1100ºC100ºC--1200ºCThe cylinder type has a larger range
Diameter of heater stripΦ1mmΦ5mmThe Cylinder type has bolder heater strip
Max temperature1250ºC1450ºC   
Material of heater stripNickel chrome wireIron chrome-aluminum   
Internal diameter of furnaceΦ110mmΦ90mm   
Heat insulating materialAsbestineImported pyrocottonImported pyrocotton has good heat-insulating property
Heater voltage380V25VThe cylinder is more safe
Power rate3KW5KW   
Dimension of furnaceΦ310×420 mmΦ380×500 mm   
Lifting wayBy manualBy motor   
Length of temperature zone150mm200mmThe cylinder type has large testing space
Working lifeWorking more than 30000 hours in the temperature less than 1200ºC

3.2. 9. Handle Panel

The test and machine can be controlled by handle panel, and the panel can show the force and deformation data. 

4. Technical parameters

ItemTechnical parameters   
1Main frame   
ModelCTM104-B1CTM304-B1CTM504-B1CTM804-B1CTM105-B1   
Max Force10KN30KN50KN80KN100KN   
Min force40N120N200N320N400N   
Load accuracy0.5%   
Load resolution1/200000 of max force and without change   
Lower pull rod speed0.05~100mm/min   
Lower pull rod travel0-250mm   
Eccentricity between fixtures≤10%   
Time deviation±0.1%   
Power Supply380V±10%50Hz   
Power rating1.5kW   
Fame dimension mm850L×560W×2500H   
2. 1 Cylinder type furnace and control system
StructureCylinder type with three zone of heating
Working temperature range100ºC~1200ºC
Effective length of heating200mm
Internal diameter of furnaceΦ90mm
Dimension of furnaceΦ380×500mm
Heater stripHREφ5mm Heater strip
Heating Voltage25V
Working life≤1200ºC can continue work more than 30000h
Furnace surface temperature1200ºC≤90ºC 700ºC≤50ºC
Lifting wayBy motor
Heating power rating5kW
Temperature controllerSHMADEN
ThermocoupleK Type(length 1mhighest working temperature 1100ºC)
Temperature accuracyTest temperatureTemperature waveTemperature gradient
200~600±22
600~900±33
900~1200±44                      
          
 
22 The split type furnace
StructureSplit type with three zone heating
Working temperature300ºC~1100ºC
Effective length of heating150mm
Internal diameter of furnaceΦ110mm
Dimension of furnaceΦ310×420mm
Heater stripΦ1mm
Heating voltage380V
Working life≤1100ºC can continue work 30000 h
Furnace surface temperature1100ºC≤90ºC 600ºC≤50ºC
Lifting wayBy manual
Heating power rating3kW
Temperature controllerSHIMADEN
YAMATAKE
ThermocoupleK Type(length 1mhighest working temperature 1100ºC)
S Type(length 500mmhighest working temperature 1600ºC)
Temperature accuracyTesting temperatureTemperature waveTemperature gradient
300~600±22
600~900±33
900~1100±44  
 
3Grips and fixtures
High temperature grips for metal barMetal barΦ5mmgauge length 25mmThreaded connectionM12Comply with GB/T2039-2012HB5151-1996HB5150-1996 standard specimen
Metal barΦ10mmgauge length 50mmThreaded connectionM16
High temperature grips for metal plateMetal plate1-3mmgauge length 100mmSledge pin connectionΦ8Comply with GB/T2039-2012HB5151-1996HB5150-1996 standard specimen
Creep extension rodMaterial: High-temperature ceramics
Working Temperature: 1200ºC
Specimen Dimension: Round bar Φ5 or Φ10mm
Used with high temperature grips
Deformation measuring deviceMeasurement rangeMeasurement resolutionMeasurement accuracy
HUAYAN made in China0~10mm/0~20mm0.001mm10μm
Imported HAIDEHAN0~12mm/0~30mm0.0001mm±1μm

7. After-sales support

Warranty: One year from acceptance. And ever-green service. Ten years spare part supply. Free-of-charge for software upgrade. 
After sales, we can send professional engineer to user's country for free installation and maintenance and training for 2-3 days. The customer should pay for cost of our engineer's travel expense, including round-trip ticket and accommodation in user's country. 

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